Profilsar | Profile Wrapping

Cassette System

Profiles to be produced with the cassette system setup times are eliminated.
An extra cassette is taken with the machine and the cassette is removed from the machine without changing the profile setting. Later, when the same profile is to be produced, this cassette is re-attached to the machine and the adjustment time is eliminated.

Foldable Width adjustment

The opening and closing mechanism in the cassette allows profiles with the same motif to be placed. within changes eliminate setup times removes.
For example, while producing a 100 mm wide door frame, switching to a 140 mm wide door frame seconds takes place within.

joints

Motors and Reducers

Highly efficient, producing in Turkey since 1978 with 100% domestic manufacturing PGR reducers are used.
Arçelik's product WATT brand and, engines from GAMAK which have been produced in Turkey since 1961, are used.
Another feature that stands out from its competitors is the 1.5KW engine is used and in total 6KW reaching engine power PROFİLSAR is always the strongest.

Control Panel

Easy to use, consists entirely of illuminated buttons.
For speed control ENDA brand digital display indicator,
All buttons SCHNIDER brand
from 2 points, 360 degrees from the back and front of the machine, thanks to its rotatable and movable mechanism with a diameter of 1 meter. Provides easy usage.

Security Switch

Thanks to the safety switch with a 4-meter-long wire in the cassette section of the machine, work accidents are prevented.

Hot Air Guns

For profiles at the corners to turn high shock temperatures are needed.
For this reason, it can instantly reach temperatures of 600 degrees and you can adjust the temperature on it. 3400WATT 220v 4 units The hot air gun comes with the machine.

Infrared Heaters

Profiles must be heated before wrapping and coating.
Because the glue must remain at a certain temperature until the wrapping is finished.
This is why preheating is very important.
With aluminum case 2 pieces of 2000 Watts industrial infrared The heater is sent.
Available aluminum case much better than its competitors thanks to long-lasting provides usage.

Printing Wheels

A total of 9 types in 3 different colours, 3 different hardnesses, and 3 different sizes. 200 pieces,
Special radius, pointed. A total of 30 special pressure wheels are required for the production of profiles of all types and hardness.
Non-standard for use as needed 8cm, 10cm, 16cm, and 20cm 10 pieces in total in length,
Again, there are too many pressure wheels (in total) compared to its competitors. 240 pieces) is sent.

Single Hole Joints

A total of 5 different sizes: 40mm, 80mm, 120mm, 160mm, 200mm. 20 pieces The single-hole joint is sent with the machine.
Hot air guns need to blow hot air to the right spot. Thanks to these joints, direction is made to the desired point.
When wrapping very complex profiles, it is necessary to give extra pressure from the top. With these joints, pressure can be easily given from any desired point.

Product Sensor

When the heaters are left on and the machine is not working, they may cause damage to the machine and its surroundings.
Located at the entrance of the machine LEUZE Thanks to the brand input sensor, it can be disabled by deactivating the heaters when there is no product in the machine. Prevents dangerous situations.

Foil Steering Group

Foil change times with internally inflated Pneumatic Shaft with the meter on it under 10 seconds,
Back and forth adjustable pot receiving roller, which eliminates cutting and winding errors that may occur in the foil within a certain tolerance,
To ensure that the foil always comes with the same tension SMC brand precision Pressure gauge Working with, Pneumatic brake,
Teflon-coated glue pan for easy jaw cleaning,
The first top pressure roller with linear rail movement and 70 shore hardness,
Special for moving jaw and foil together left and right ball-screw spindle and nut,
Just for the foil to move left and right, even on its own samic bearing and ball screw
Thoughtful down to the smallest detail for the perfect solution Foil Bracket System.

Glue Melter DRUM MELTER

20kg capacity DRUM Melter
It ensures that PUR glues are melted from the top as needed and transmitted to the glue application jaw via a hose.
PID controller It enables the Boiler, Hose, and Glue Jaw to be heated separately with high precision. They can be individually adjusted to the desired temperature value between 20 and 200 degrees.
touch HMI panel It is very easy to use.
on the machine glue weight control is done with high precision via analog communication. How many grams to apply per square meter is entered on the touch screen.
Even if the wrapping speed accelerates, the glue weight always increases. automatic will be set as.
It is very easy to move with its wheeled structure as it has an ergonomic design.

Heated Glue Drum

6 kw to the desired temperature with heating power 3 mins also the ability to reach
Ability to enter and exit the bucket without any hassle thanks to its double o-ring structure.
In as little as 30 minutes 20kg PUR glue dissolving ability
With its specially processed structure, it can leave very little glue at the bottom of the bucket compared to its competitors

Glue Applying Jaw

Electrical Equipment

PLC controlled high precision work
For each cassette and host machine 1.5kw inverter controlled,
0-30m/min working speed,
DELTA brand power supply, SCHNIDER brand fuses, and contractors, PHOENIX CONTACT brand slim relays, AUTONICS brand soli state relays
All around the world remote connection with software intervention,